Parts Tips

What is a Truck Headache Rack– and Why is it Called That?

If you drive a pickup or light-duty work truck, you’ve probably heard the term headache rack. But what exactly does it do? And where did the name come from? Let’s break it down.

If you drive a pickup or light-duty work truck, you’ve probably heard the term headache rack. But what exactly does it do? And where did the name come from?

Let’s break it down.


What Is a Headache Rack on a Pickup?

A headache rack is a metal rack mounted behind the rear window of a pickup truck. It’s typically made from aluminum or steel and is bolted to the truck bed rails. You’ll often see them on work trucks, contractor vehicles, or pickups that haul tools and materials daily.

Merritt Headache Rack, Cab High Punched Panel, 21″ x 73″, Satin Black | Part Number 720204-236
Pictured with Utility Chest Box

Here’s what a headache rack does:

  • Shields your rear window from shifting cargo
    If something in your bed slides forward—like a ladder, lumber, or pipe—the headache rack can help protect the rear glass and prevent dents or cracks.
  • Adds mounting options and utility
    Many headache racks include slots or rails for mounting lights, antennas, or tie-down points. Some also come with integrated tool and ladder racks.
  • Upgrades your truck’s look
    Let’s face it: a well-built headache rack just looks tough. It adds a rugged, ready-for-work appearance that sets your truck apart.

At Merritt Aluminum Products, we design headache racks for trucks that deliver all of the above—plus corrosion-resistant construction, no-drill mounting options, and a premium aluminum finish that holds up to hard use.


Why Is It Called a “Headache Rack”?

The name comes from the idea of avoiding a major “headache” if cargo in your truck bed shifts forward. Back in the day, a hard brake with unsecured equipment could lead to damage—or worse—to the cab or rear window.

The headache rack earned its name because it helps prevent damage that would be, quite literally, a headache to deal with.

Today’s racks are more refined, with a focus on durability, fit, and features—not just brute-force protection. But the name stuck, and it’s now the go-to term for this kind of pickup truck accessory.


Merritt Headache Racks for Pickups

Merritt builds light truck headache racks with the same attention to detail and materials we use on our Class-8 products. That means:

  • All-aluminum construction that’s lightweight, rust-resistant, and long-lasting
  • No-drill installation on most late-model trucks using OEM mounting locations
  • Optional accessories like light brackets and tie-down systems
  • Made in the USA at our manufacturing facility in Colorado

Whether you drive a Ford F-250, Ram 3500, Chevy Silverado HD, or another popular model, Merritt has a headache rack that fits and functions the way you need it to.


What About Semi Headache Racks?

When people search for a semi headache rack, they’re often referring to what’s also called a cab rack — a heavy-duty aluminum rack mounted behind the cab of a Class 8 truck. These are most commonly used on flatbeds and other open-deck setups where load containment and tool organization are critical.

While the terms “headache rack” and “cab rack” are sometimes used interchangeably, semi headache racks tend to offer more built-in functionality:

  • Integrated chain hangers and hose holders
  • Enclosed and open storage compartments
  • DOT-compliant lighting configurations
  • Expanded mounting space for tarps, brooms, and other tools

If you’re outfitting a Class 8 truck like a Kenworth, Peterbilt, Mack, or Volvo, we recommend browsing our full line of Cab Racks for Semi Trucks. These racks are built from high-strength aluminum for a lifetime of performance and corrosion resistance — and they’re trusted by fleets across North America.


Looking for a Headache Rack That Works as Hard as You Do?

Merritt headache racks are available through our nationwide dealer network. Use our Dealer Locator or Contact Us to find the right rack for your truck and application.


Protect your rear window. Add utility. Upgrade your truck.
Explore Merritt headache racks today.

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